Process Isolation Enclosures
Machine Safeguarding Main Page
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As part of Airline's safety products and services, process isolation enclosures provide a simple solution for providing protection from hazardous materials.
The enclosures are made from Bosch structural framing, and built to your specifications or needs. These enclosures can provide a cost-effective way to save space in your facility, while providing safe environement for your workers.
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View a presentation of some of the safegaurds, vacuum hoods or clean rooms in the field, installed by Airline Hydraulics. |
| A basic enclosure |
An enclosure with fume hood |
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Some Applications:
- Drug Discovery Automation
- Fume Hoods
- Dispensing Units
- Liquid Handlers
- Powder Mixing Station Guards
- IE/DMSO
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| Airline makes the transition from paper to plastic and metal easily. We have made a name for ourselves in the safety products and services market by providing excellent service with a quality product. |
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| **View a presentation of some of the safegaurds, vacuum hoods or clean rooms in the field, installed by Airline Hydraulics. |
Here is a Recent Project(Showing the cost and the components use to build) |
| Components used to Assemble(CLASS 100 CLEAN ROOM)
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- Bosch Aluminum Extrusion Clear Anodized Finish
- PVC Panels Can Upgrade To Honey Comb Panels
- Lexan Windows & Panels
- Sealed Clean Room Lighting Fixtures (125 foot candles)
- Operator Walk-in Doors & Gown Room(Existing)
- 8 Foot Ceiling Height
- Class 100,000 Environment(HEPA Filters)
- Positive Pressure
- Pharmaceutical Grade Material
- Smoke Detectors
- 8 Clean Room Depot HEPA Filters
- 6 Class 100 Cleanroom Lighting Fixtures
- Electronic Ballasts & T-8 Tubes - 125 Foot
Candles Power
- Integrated Control Panel
- 1 Manometer Gauges
- Lights
- 50% Lead/Lag Fan-Switch Filter Switching
- Documentation Package
- System Components
- IQ/OQ Protocol
- Documents In cGMP Format
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| Ceiling Components
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- Bosch Aluminium Extrusion Clear Anodized Finish
- Sealed Centra Panels
- Sealed Clean Room Lighting Fixtures
- Clean Room Depot Fan Filter Units
- Class 100 Clean Room Lights
- Pharmaceutical Grade Materials
- Master Operator Panels For All Hepa's - Multi-Zones
- 24"x48" Panels
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| Fan Filter Units
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- Clean Room Depot 24 x 48 FFU's
- 99.99% Efficiency Motorized FFU's
- Removable 14"x20" by 1" 30% ASHRAE Prefilter
- Variable Speed Switch
- Down Screen Protective Mesh
- Factory Tested and Gasketed
- Princing Includes One Lot of Spare PRe-Filters
- All Filters Are Wired
- All Filters Are Factory Tested
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| Class 100 Clean Room Filter Population |
- Positive Pressure Room
- Class 100,000 Envirnoment
- Populated To Provide For Proper Flow
- Each FFU Provides 640 CFM
- Minimun Of 0.05" Pressure
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Documentation Package
We Can Supply A Documentation Package That Includes The Following
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- IQ'OQ Documentation For Turnkey Project
- For Wall Systems, Doors, Windows, Sealants
- Lighting, Filters and Instrumentation
- This Includes All Aspects Of Installation, Start Up
- Calibration & Verification Of Operating Parameters
- FFU Start Up & Damper Adjustments For Proper
- Air Balance
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Design Comments
Clean Room Environment Considerations There Are Heat Loads For Clean Room Conditions
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- Lighting 6 Fixtures @ 116 watts/fixture = 3,180 BTU/hr
- FFU @ 8 units
@ 341
watts/unit =
9,298 BTU/hr
- Process Equipment(estimate) 5 KW = 17,070 BTU/hr
- Personnel, assume 6 @ 600 BTU/per = 3,600 BTU/hr
- Total = 33,148 BTU/hr
- Or 2.75 tons of cooling
- Note: Heat Generation is Cumulative
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| System Overview
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- Construct New Class 100,000 Clean room 20'x 20'
- Positive Pressure Manufacturing Suite
- Pre-Assemble & Installation Options
- Provide Documentation
- Provide Ongoing Support During Plant Startup
& I/Q O/Q Validation Protocols If Required
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| Project Timing
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- The Project Timing Will Be Coordinated Between Airline & HVAC Contractors & Acculogix Personnel
- 4-6 Weeks Delivery Of Bosch Components
- 4-5 Days Installation Of The Bosch Clean Room
- We Can Provide Our Own Installation Crews or In Kit Form
- Pre-Assembled Kit
- Installation
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| Summary
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- The Project Is Within Our Capabilities
- The Companies Involved Have Signifacant Experience
- Effective Cost & Size Of Rooms
- Tax Advantages
- Pharmaceutical Grade Equipment
- Simple Product Flow
- The Program Can Be Accomplished In Stages
- Companies Providing Service Local
- Modifications Can Be Made To Accommodate
Changes
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The Results:
- Reduced Contamination
- Scientist and Laboratory Technician Safety
- Safely Separates Lab Personnel and Solvent Fumes
- Walk-in Hoods Provide HUGE Cost Savings Over Dedicated Rooms with Special Ventalation
- Visual Observation of Process and Personnel
- Equipment is more Portable with the Custom Mobile Table Option
- Higher Product Yield
- Fast and East Installation
- Custom Design Support, Manufacturing Services-(Premachined Kitting, Assembly), Installation options
- All this and these enclosures provide a Particle-Free Environment
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